CRV19 Intensive Mixer

3D mixing technology/granulation technology

CRV19 Intensive Mixer Working principle
Coarse mixing stage: The mixing disk of the inclined cylinder rotates to transport the material upward. After the material reaches a certain height, it falls downward under the action of gravity, and the material is coarsely mixed through horizontal and vertical movements.
High-precision mixing stage: After the material is transported to the mixing range of the high-speed rotor located in the eccentric position, a high-intensity mixing movement is carried out to achieve high-precision mixing of the material.
Auxiliary function of the scraper: The multifunctional scraper disrupts the flow direction of the material at a fixed position, transports the material to the mixing range of the high-speed rotor, and prevents the material from sticking to the wall and bottom of the mixing disk, ensuring that the material participates in the mixing 100%.
Structural design
Inclined cylinder structure: The whole is tilted, and the central axis forms a certain angle with the horizontal plane. The inclination angle determines the movement trajectory and mixing intensity of the mixed material in the container.
Agitator design: The mixing device is the core component, and the specially designed scraper is used to solve the residual material and avoid material accumulation, agglomeration, etc.
Transmission device design: Usually a combination of motors, reducers, etc. is used to achieve speed regulation and forward and reverse rotation, while considering factors such as transmission efficiency, stability and noise.
Control system design: used to control the mixer’s rotation speed, time, forward and reverse rotation, and other operations, as well as monitor the operating status of the equipment. It can also realize automated production, remote monitoring, data acquisition and other functions.
Product features
High mixing efficiency: Compared with traditional mixing equipment, it has small rotation resistance and shear resistance, which can make the material achieve better mixing uniformity in a shorter time, improving energy utilization.
Good mixing effect: using advanced mixing technology, the mixing barrel and mixing blades ensure the mixing quality, and the optimized tilt angle makes the material produce a fixed flow field with up and down tilts, and no reverse mixing phenomenon will occur.
Strong material adaptability: It can handle various powders, granules, slurries, pastes, sticky materials, etc., whether it is materials of different particle sizes, different viscosities, or materials with large specific gravity differences.
Easy operation: equipped with advanced control systems, such as PLC control systems and touch screen operation interfaces, operators can easily complete equipment startup, parameter settings and other operations through a simple touch screen interface.
Easy to maintain: With modular design, each component is relatively independent, easy to disassemble and replace, and the vulnerable parts of the equipment have good versatility and interchangeability, which reduces the difficulty and cost of replacement. The interior of the equipment is smooth and has no dead corners, which is convenient for cleaning residual materials.
CRV19 Intensive Mixer Application areas
Pharmaceutical industry: It can accurately control the mixing process to meet the strict requirements of pharmaceutical production for material mixing uniformity and no dead corners.
Ceramic industry: It can evenly mix ceramic raw materials and improve the quality and performance of ceramic products.
Lithium battery industry: It has become an indispensable key equipment in the lithium battery production line, which helps to improve the mixing quality and production efficiency of lithium battery materials.
Pellet sintering industry: It can easily cope with the mixing needs of complex material combinations such as iron ore powder, flux, and fuel. When used in conjunction with other equipment, it can form a complete pellet sintering production line.

Intensive Mixer parameters